Repair and service Audi A8 in body D2 with 1994 for 1999 of release.
1. Car operation
2. Maintenance service
3. Petrol engines of 2,8 l
4. Petrol engines of 3,7 and 4,2 l
5. Diesel engines of 2,5 l
5.1. The general data
5.2. Recommendations about engine removal
5.3. A pulley of the pump of the amplifier of a steering
5.4. A poliklinovoj belt
5.5. A gear belt
5.6. A cranked shaft
5.7. A head of the block of cylinders
5.8. The klapannyj mechanism
6. Diesel engines of 3,3 l
7. Systems of ignition and injection of fuel of petrol engines
8. System of release of the fulfilled gases of cars with petrol engines
9. The power supply system of diesel engines
10. System of prestarting heating of diesel engines
11. System of release of the fulfilled gases of cars with diesel engines
12. Greasing system
13. Cooling system
14. Coupling
15. A transmission
16. Shaft of a drive of forward wheels
17. Features of a design of transmission of all-wheel drive cars
18. A suspension bracket
19. Wheels and tyres
20. A steering
21. Brake system
22. A body
23. Heating and air-conditioning system
24. An electric equipment
25. Electric schemes
 










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5.1. The general data

On cars establish six-cylinder diesel V-shaped engines with liquid cooling. Engines settle down in a motor compartment is longitudinal.
Engine cylinders are cast from grey pig-iron for a single whole with the block of cylinders. Heads of the block of cylinders are made of an easy alloy and fasten to the block of cylinders bolts. In a head of the block of cylinders запрессованы steel directing plugs of valves. To the bottom part of the block of cylinders of the engine the oil pallet consisting of two sections fastens. In it flows down the oil necessary for greasing and cooling of the engine.
In engines the scheme of a cross-section stream at which air arrives in engine cylinders on the one hand is used, and the fulfilled gases leave on the other hand the engine. Atomizers submit fuel directly to engine cylinders.
On each section of the block of cylinders the separate head of the block with two camshafts is established. The drive of camshafts of inlet valves is carried out by one gear belt. The drive of camshafts of final valves is carried out by a tooth gearing from camshafts of inlet valves.
Klapannye backlashes are regulated automatically by means of hydraulic pushers, therefore manual adjustment is not required.
For oil giving to rubbing surfaces of the engine the oil pump put in action by a chain from a cranked shaft serves. Under pressure oil moves on channels to bearings of cranked and distributive shaft.

Specifications
The block of cylinders

Internal diameter of the cylinder, mm:

1st nominal
78,306–78,310
2nd nominal
78,310–78,314
1st increased
78,346–78,350
2nd increased
78,350–78,354
Pistons

Diameter of the piston, mm:

1st nominal
78,253–78,261
2nd nominal
78,259–78,267
1st increased
78,293–78,301
2nd increased
78,299–78,307
Piston rings

Backlash in locks of piston rings

Nominal / maximum permissible, mm:

Top компрессионного
0,20-0,40/0,8
Bottom компрессионного
0,80-1,00/1,4
маслосъемного
0,25-0,50/0,8
Backlash of rings in a piston flute

Nominal / maximum permissible, mm:

Top компрессионного
0,100-0,136/0,150
Bottom компрессионного
0,045-0,085/0,110
маслосъемного
0,025-0,065/0,090
Head of the block of cylinders

Deviation from planeness привалочной surfaces of a head of the block of cylinders, mm  
0,1
Camshafts

Axial backlash, mm:

The nominal  
0,06–0,15
Maximum permissible
0,3
Radial backlash, mm:

The nominal
0,035–0,085
Maximum permissible
0,1
Cranked shaft

Diameter of radical necks, mm:

The nominal
64,958–64,978
1st repair
64,708–64,728
Diameter шатунных necks, mm:

The nominal
57,958–57,978
1st repair
57,708–57,728
Axial backlash, mm:

The nominal
0,090–0,251
Maximum permissible
0,3
Radial backlash, mm:

The nominal
0,018–0,045
Maximum permissible
0,1

The moments затяжки* the basic carving connections, Нм

Stopper plum of a cooling liquid
10
Engine support to the bottom frame
25
Leading disk to the hydrotransformer
85
Support of the jack of a twisting moment of the engine to a frame
40
The generator to the engine:

М8
22
М10
45
The conditioner compressor to an arm
22
The pump of the amplifier of a steering to an arm
22
Pulley to the pump of the amplifier of a steering
22
Reception exhaust pipe to турбокомпрессору
25
Гаситель fluctuations to a pulley of a cranked shaft
22
The tension device semi wedge a compressor belt to an arm
22
Bolt of fastening of a roller of a tension semi wedge a belt of the compressor of the conditioner
22
Arm of the pump of the amplifier of a steering and the oil heat exchanger to the engine
22
Arm of the compressor of the conditioner to an arm of the pump of the amplifier of a steering and the oil heat exchanger
22
The pump of the amplifier of a steering to an arm
22
Pulley to the pump of the amplifier of a steering
22
Bolt of fastening of a pulley of a gear belt to a camshaft
75
Fastening bolts гасителя fluctuations on a pulley of the fuel pump
22
Bolts of fastening of an arm of the fan of a radiator with вязкостной муфтой:

М6
10
М8
22
М10
45
The vacuum pump to a head of the block of cylinders
10
Bolts of fastening of a leading pulley of the fuel pump to a camshaft pulley
22
Tension roller of a gear belt of the fuel pump to an arm of the fan of a radiator with вязкостной муфтой
36
Bolt of fastening of a flywheel
60 + to tighten on a corner 180
Bolts of fastening of the vacuum pump
10
Bolts of fastening of forward section of an inlet collector
10
Bolts of fastening of the left section of an inlet collector
10
Bolts of fastening of the right section of an inlet collector
10
The system valve рециркуляции the fulfilled gases (EGR) to an inlet collector
22
Fuel tubes to the fuel pump and atomizers
30
Bolts of fastening of a thermofilter to турбокомпрессору
10
Fastening bolts маслопровода to an inlet collector
22
Nuts of fastening of a cover of a head of the block of cylinders
10
Tubes of return of fuel to fuel atomizers
5
Bolt of fastening of a directing pipe for the index (probeа) engine oil level to a head cover
10
Fastening bolts маслопровода to турбокомпрессору
15
Bolts of fastening of an arm турбокомпрессора to the block of cylinders
22
Candles heat вания
18
Nuts of fastening of covers of bearings of camshafts
15
Hairpins to головк е the block of cylinders
5
Atomizers to a head of the block of cylinders
10
* For other carving connections the moments of an inhaling the following, Нм:
 М6 10; М8 20; М10 45; М12 65.


5. Diesel engines of 2,5 l

5.2. Recommendations about engine removal