Repair and service Audi A8 in body D2 with 1994 for 1999 of release.
1. Car operation
2. Maintenance service
3. Petrol engines of 2,8 l
4. Petrol engines of 3,7 and 4,2 l
5. Diesel engines of 2,5 l
6. Diesel engines of 3,3 l
7. Systems of ignition and injection of fuel of petrol engines
8. System of release of the fulfilled gases of cars with petrol engines
9. The power supply system of diesel engines
10. System of prestarting heating of diesel engines
11. System of release of the fulfilled gases of cars with diesel engines
11.1. The general data
11.2. Турбокомпрессор
11.3. System of release of the fulfilled gases
12. Greasing system
13. Cooling system
14. Coupling
15. A transmission
16. Shaft of a drive of forward wheels
17. Features of a design of transmission of all-wheel drive cars
18. A suspension bracket
19. Wheels and tyres
20. A steering
21. Brake system
22. A body
23. Heating and air-conditioning system
24. An electric equipment
25. Electric schemes
 










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11.3. System of release of the fulfilled gases

The system of release of the fulfilled gases serves for tap of the fulfilled gases in atmosphere, prevention of their hit in car salon even in a minimum quantity and decrease in noise of the engine. That the release system normally worked, it should be in good repair. The condition of system of release of the fulfilled gases influences also capacity of the engine and the fuel expense.

Notes
Always replace linings and self-locking nuts.
After service and repair of system of release check up, that the system has been established freely, without pressure, with a sufficient backlash concerning body elements.

For simplification of unscrewing in the subsequent nuts and bolts, крепящих system, grease with their high-temperature paste Liqui Moly LM–508–ASC.
Before repeated installation of elements of system of release clear their junction an emery paper of the hermetic and rust rests.
The connecting element in a forward exhaust pipe should not be bent more than on 10 , otherwise it will be damaged.
Back and central mufflers are executed in the form of the uniform block, however it is possible to replace each of them separately.
Nuts of fastening of a clip tighten in regular intervals till the moment 40 Нм.

Notes
At installation use a new lining.
Back and central mufflers are executed in the form of the uniform block, however it is possible to replace each of them separately.
Nuts of fastening of collars tighten in regular intervals till the moment 40 Нм.

Fig. 5.3–13. System of release of the fulfilled gases of cars with diesel engines: 1 – a suspension bracket; 2 – an arm; 3 – a bolt, 25 Нм; 4 – каталитический neutralizer; 5 – a nut, 25 Нм; 6 – a lining; 7 – a bolt, 25 Нм; 8 – a reception exhaust pipe; 9 – a lining; 10 – a knee of a final collector; 11 – a nut, 25 Нм; 12 – a reception exhaust pipe with catalytic neutralizer; 13 – a forward collar; 14 – a nut, 40 Нм; 15 – a nut, 25 Нм; 16 – an arm; 17 – a suspension bracket; 18 – the back muffler; 19 – a back collar; 20 – a nut, 40 Нм; 21 – a nut, 25 Нм; 22 – a suspension bracket; 23 – the central muffler



Fig. 5.3–14. System of release of the fulfilled gases of cars with the diesel engines, two catalyticи neutralizers and турбокомпрессором: 1 – a suspension bracket; 2 – an arm; 3 – a bolt, 25 Нм; 4 – каталитический neutralizer; 5 – a nut, 25 Нм; 6 – a lining; 7 – a bolt, 25 Нм; 8 – a reception exhaust pipe; 9 – a lining; 10 – primary neutralizer; 11 – a nut, 25 Нм; 12 – фланц турбокомпрессора; 13 – a nut, 25 Нм; 14 – a reception exhaust pipe with catalytic neutralizer; 15 – a forward collar; 16 – a nut, 40 Нм; 17 – a nut, 40 Нм; 18 – an arm; 19 – a suspension bracket; 20 – the back muffler; 21 – a back collar; 22 – a nut, 40 Нм; 23 – a nut, 25 Нм; 24 – installation (suspension bracket); 25 – the central muffler


Fig. 5.3–15. Distance measurement between the central muffler and a cross-section beam: and = (193) mm



At installation of system of release of the fulfilled gases the distance between the central muffler and a cross-section beam in a free condition should make (193) mm (fig. 5.3–15).
The distance between forward pipes of the central muffler and a cross-section beam in a free condition should make on front-wheel cars of 31,5 mm, on all-wheel drive – 29,5 mm.
Connect new section of the muffler with old and connect their collar, having arranged it so that the bottom edge of its bolt of fastening settled down at level of a pipe of mufflers.

Fig. 5.3–16. Elements of a suspension bracket of an exhaust pipe to body elements on front-wheel cars with a mechanical transmission: 1 – a bolt, 25 Нм; 2 – an arm; 3 – самоконтрящаяся a nut, 25 Нм; 4 – bolts, 25 Нм; 5 – the plug; 6 – a bolt, 25 Нм; 7 – a plate; 8 – a spring; 9 – the buffer; 10 – an earring; 11 – the plug


On front-wheel and all-wheel drive cars different suspension brackets on a design of an exhaust pipe to body elements (fig. 5.3–16, 5.3–17, 5.3–18) are applied.

Fig. 5.3–17. Elements of a suspension bracket of an exhaust pipe to body elements on front-wheel cars with an automatic transmission: 1 – a bolt, 25 Нм; 2 – washers; 3 – an arm; 4 – a bolt, 25 Нм; 5 – the plug; 6 – the buffer; 7 – an earring, 8 – самоконтрящаяся a nut, 25 Нм; 9 – a bolt, 25 Нм; 10 – a plate; 11 – a spring; 12 – the plug



Fig. 5.3–18. Elements of a suspension bracket of an exhaust pipe to body elements on all-wheel drive cars with an automatic transmission: 1 – a bolt, 25 Нм; 2 – самоконтрящаяся a nut, 25 Нм; 3 – an arm; 4 – a bolt, 25 Нм; 5 – a bolt, 25 Нм; 6 – the plug; 7 – the plug; 8 – the buffer; 9 – an earring; 10 – a spring; 11 – a washer




11.2. Турбокомпрессор

12. Greasing system